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5.7 Hemi Swap Guide — Complete Gen III Conversion Manual

Everything you need to drop a 5.7L Gen III Hemi into your classic car. Mounting kits, crossmember solutions, fuel system, wiring, cooling, and drivetrain — all documented by someone who's done it.

80+ pages
200+ parts listed
Updated 2026
Get the Guide — $50 Secure checkout — instant access
5.7 Hemi engine installation
By Michael Collins — combat veteran, Mopar specialist, CrankForge founder
What's Inside

Six chapters. Every detail you need to finish the job.

This isn't a teaser. Every section is written to the point where you can execute without a second opinion.

Chapter 01

Platform Assessment & Planning

Determine what you have before you buy anything. Chassis identification, frame rail clearance, transmission tunnel width, crossmember interference — covered for all common classic platforms.

Chapter 02

Mounting Kits & Crossmember Solutions

Every major swap mount option evaluated: Energy Suspension, Borgeson, mounts from Holbrook, ACC, Detroit Speed. Which ones fit, which ones don't, and how to modify what doesn't.

Chapter 03

Fuel System — Return-Style EFI

The Hemi runs sequential injection. Your tank needs a return-style system — in-tank pump, -8AN feed lines, -6AN return, FPD or similar regulator. Line routing, fitting specs, and what kills a fuel system build.

Chapter 04

Wiring & PCM Strategy

Gen III PCM pinouts, fuse/relay box location, harness routing through the firewall, OBD2 diagnostics port placement. Includes guidance on whether to use a standalone ECU or work with the stock PCM.

Chapter 05

Cooling System Design

Hemi coolant temps run hotter than old small blocks. Radiator selection, water pump bypass routing, thermostat bypass lines, heater core integration, and shroud sizing — so you don't overheat on your first drive.

Chapter 06

Drivetrain & Shifting Solutions

Transmission options (T56, 6-speed auto, 4L80), driveshaft length calculation, transmission crossmember modification, shift lever relocation, and how to handle the reverse light circuit on the Gen III TCM.

Parts List Preview

200+ parts. Every one of them justified.

The guide includes a complete, categorized parts list with brand recommendations, part numbers, and sourcing notes. Here's a sample of what you'll find:

Category Part Recommendation Notes
Engine Mounts Energy Suspension 3.1109G Polyurethane — holds up to boost. Check alignment shim pack.
Crossmember Holbrook Swap Crossmember Confirm application. Some B-body cuts required.
Fuel Pump Walbro F90000267 (450 LPH) Required for hemi swap. Return-style system. Check filter sock length.
Fuel Lines -8AN PTFE Braided (Feed) -6AN return. No rubber — ethanol breaks it down. Earl's or Fragola.
PCM Mopar PN 56040165 (1999–2003) Pre-programmed for 5.7. Verify VIN matching rules in Chapter 4.
Radiator Summit Racing SUM-161001 Dual-pass, aluminum, fits most B-body and A-body. Verify inlet/outlet position.
Transmissions T56 Magnum / 4L80 / 6L90 Each has trade-offs — full comparison in Chapter 6.

Full parts list with part numbers, sourcing links, and budget alternatives in the guide →

Owner's Builds

Real swaps. Real shops.

Customers have used the guide on a variety of platforms. These are documented build photos from completed projects.

Chassis prep photo
1969 Dodge Charger — Chassis Prep
Mount installation
1970 Plymouth Barracuda — Engine Drop
Wiring harness routing
1968 Plymouth GTX — Harness Routing

Have a completed swap? Email photos to DieselNomadNm@gmail.com and we'll add it to the guide's build gallery.

"I've been wrenching for 20 years and I've never seen this level of detail in a swap guide. The fuel system section alone saved me three weeks of trial and error."

TR
Tom R. 1969 Dodge Charger — 5.7 Hemi swap completed 2025
FAQ

Common questions before buying.

What platforms does this cover?
The guide is written to be applicable across all common classic American platforms — B-body (Charger, GTX, Road Runner), A-body (GSS, Nova, Javelin), and F-body (Camaro, Firebird). Principles apply to most vehicle applications. Platform-specific notes are included where they differ.
Do I need a standalone ECU or can I use the stock PCM?
You can run the stock Gen III PCM with the right configuration. Chapter 4 covers the pinouts, harness routing, and what you need to do to make the stock management work. Standalone ECU options are also covered with trade-off analysis.
What's the total parts cost for this swap?
The swap typically runs $8,000–$14,000 in parts depending on whether you go budget or premium. The guide doesn't promise a specific total because sourcing choices vary widely — but it tells you exactly where to spend and where to save so you don't waste money on parts that don't fit or don't work.
Is this a PDF download or physical?
PDF. You get instant access to the download link after payment. The guide is formatted for both screen reading and print — every section includes a brief overview so you can navigate quickly when you're in the shop.
Is there a guarantee?
If you buy the guide and it doesn't help you, email DieselNomadNm@gmail.com with your purchase confirmation. We'll work it out. The goal is for you to finish your swap — not to debate whether the guide was worth the price.
About the Author

Written by someone who's in the shop.

MC

Michael Collins

Combat veteran, Mopar specialist, CrankForge founder

Spent 12 years turning broken engines into running machines. Started CrankForge to bring the same builder-grade knowledge to car owners who are doing the work themselves. Every guide is written from the same bench, the same tools, the same problems — and the same solutions.

Get the Guide

Stop guessing. Start swapping.

$50 for a guide that saves you weeks of misdirected work and the parts that go in the trash when you order the wrong thing.

5.7 Hemi Swap Guide
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